Preparing models

DXF Export Prep custom feature

Install and use the DXF Export Prep custom feature to apply overcam, ball-cut edges, and part exclusions before export.

The DXF Export Prep custom feature prepares parts for 2.5-axis CNC DXF export. It applies overcam relief, generates missing ball-cut toolpath edges, and marks parts to exclude from validation and export.

It works alongside DXF Exporter — the app handles validation and export; the custom feature changes the model in the Part Studio. Install both if you need model prep before export.

You need solid bodies in a Part Studio, modelled for 2.5-axis machining — sheet material with pockets, holes, and similar features. See Model requirements for what the exporter expects.

Install the custom feature

Open the DXF Export Prep publication page and add the feature to your Onshape toolbar, then insert it into the Part Studio feature list like any other custom feature.

If you have not used custom features before, Onshape's guide to adding custom features covers the toolbar and insertion steps.

When to use it

You can validate first and use the prep feature to fix what the validation table shows, or prep up front if you already know what the model needs, then validate to confirm. Rebuild the Part Studio and revalidate after changing prep feature inputs.

Do not add features downstream of DXF Export Prep. Later geometry changes can undo or conflict with the relief and toolpath edges the prep feature creates.

For what sheet-like geometry the exporter expects, see Model requirements.

What the prep feature can do

DXF Export Prep feature dialog — overcam, ball-cut edges, and exclude-from-export options

ActionWhen you need itMore detail
Apply overcamPockets at the part boundary where a round cutter would leave internal radiused corners — validation will flag these.Overcam
Add ball-cut toolpath edgesA round-ended groove is missing the toolpath edge the exporter needs.Ball-cut edges
Exclude parts from exportReference, hardware, or iteration bodies should stay out of the validation table and package.Parts excluded from validation and export

Applying overcam or ball-cut edges does not turn an incompatible part into a compatible one. Those actions prepare geometry on parts that already pass the sheet-stock checks. See Model requirements for incompatible geometry and double-sided milling.

Some parts are excluded automatically without the prep feature — composite bodies and suppressed assembly instances. The full list is in Model requirements.

After prep

Rebuild the Part Studio, run validation in DXF Exporter, and review any remaining statuses in Validation warnings before generating files.